DRIVE BELT > INSTALLATION

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1. INSTALL FAN AND GENERATOR V-RIBBED BELT


A219364E01
  1. Install the V-ribbed belt.
    Text in Illustration 
    *1
    V-ribbed belt
    *a
    Paint Mark

    NOTICE:
    1. There are 2 types of V-ribbed belt. The type to use depends on the type of generator, so be sure to confirm the belt type before installing.
      Generator
      Paint Mark
      80 A
      Blue
      100 A
      Red
    2. Before installing the V-ribbed belt, check each pulley for any liquid or chips.
    1. Check that the ribs of the V-ribbed belt are correctly fitted into the grooves of the pulleys.

  1. Turn the V-ribbed belt tensioner clockwise and remove the 4 mm bi-hexagon wrench.



2. INSTALL NO. 1 V-RIBBED (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT (w/ Air Conditioning System)


A209552
  1. Temporarily install the No. 1 V-ribbed belt onto each pulley.

    NOTICE:
    1. Before installing the No. 1 V-ribbed belt, check each pulley for any liquid or chips.
    1. Check that the ribs of the No. 1 V-ribbed belt are correctly fitted into the grooves of the pulleys.



3. ADJUST NO. 1 V-RIBBED (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT (w/ Air Conditioning System)
  1. Turn the adjust bolt B to adjust the tension of No. 1 V-ribbed belt.

    Deflection:
    Pressing Force N ( kg, lb)
    New Belt mm (in.)
    Used Belt mm (in.)
    10
    (10, 22)
    8.0 to 10.0
    (0.315 to 0.394)
    10.0 to 12.0
    (0.394 to 0.472)

  1. Tighten bolt A.

    Torque:
    44 N*m{ 449 kgf*cm , 32 ft.*lbf }



4. INSPECT FAN AND GENERATOR V-RIBBED BELT


A219360
  1. Check the belt for wear, cracks or other signs of damage.
    If any of the following defects is found, replace the V-ribbed belt.

    HINT:
    1. The belt is cracked.
    2. The belt is worn out to the extent that the cords are exposed.
    3. The belt has chunks missing from the ribs.



    A219361E01
  1. Check that the belt fits properly in the ribbed grooves.

    HINT:
    Check with your hand to confirm that the belt has not slipped out of the grooves on the bottom of the pulley. If it has slipped out, replace the V-ribbed belt. Install a new V-ribbed belt correctly.

    Text in Illustration 
    *a
    Correct
    *b
    Incorrect



5. INSPECT NO. 1 V-RIBBED (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT (w/ Air Conditioning System)


A219362
  1. Check the belt for wear, cracks or other signs of damage.
    If any of the following defects is found, replace the No. 1 V-ribbed belt.

    HINT:
    1. The belt is cracked.
    2. The belt is worn out to the extent that the cords are exposed.
    3. The belt has chunks missing from the ribs.



    A219363E01
  1. Check that the belt fits properly in the ribbed grooves.

    HINT:
    Check with your hand to confirm that the belt has not slipped out of the grooves on the bottom to the pulley. If it has slipped out, replace the No. 1 V-ribbed belt. Install a new No. 1 V-ribbed belt correctly.

    Text in Illustration 
    *a
    Correct
    *b
    Incorrect



    A202792E01
  1. Inspect the No. 1 V-ribbed belt deflection.
    Text in Illustration 
    *1
    Crankshaft
    *2
    A/C Compressor
    *3
    Tensioner

    Deflection:
    Pressing Force
    N ( kg, lb)
    New Belt
    mm (in.)
    Used Belt
    mm (in.)
    10
    (10, 22)
    8.0 to 10.0
    (0.315 to 0.394)
    10.0 to 12.0
    (0.394 to 0.472)

    HINT:
    No. 1 V-ribbed belt tension
    New Belt
    N (kg, lb)
    Used Belt
    N (kg, lb)
    397 to 593
    (40 to 60, 89 to 133)
    300 to 398
    (31 to 41, 67 to 89)

    NOTICE:
    1. Check the No. 1 V-ribbed belt deflection at the specified point.
    2. When installing a new belt, set its deflection value as specified.
    3. When checking a belt used for over 5 minutes, confirm that the deflection value is within the specified range for a used belt.
    4. When reinstalling a belt used for over 5 minutes, check whether its deflection value is within the specified range for a used belt.



6. INSTALL NO. 3 ENGINE UNDER COVER
  1. Install the No. 3 engine under cover with the 3 clips.